DIY - Finishing Techniques

When and why an insulation layer should be applied first

As its name implies, the insulator is a material that separates the wood substrate from the finish, acting as a barrier. It is applied to both wood and wood-based boards such as MDF. Polyurethane, water-based and special products such as UV-cured products can be used as insulators. Insulators are used in many situations and I will tell you when and why.

The isolator is first used for tannin essences. The tannin in the wood can change the colour of the bath or varnish or prevent the products from drying (it influences the chemical reaction between the components).

To give you an idea of how important the insulator is, I'll tell you a story "from long ago", from a factory where they used to make arte povera furniture from poplar for export Italy. Someone wanted garden furniture made of acacia, finished in white and asked me to help them, not being familiar with such finishes. Without thinking about how tannic the acacia is, I started applying white primer to the acacia slats, typical of garden furniture. All the slats were strung on 2 wooden crosspieces, laid parallel. I started spraying and wasn't even halfway through when I saw the first pieces start to turn green. Simply the tannins and dyes in the acacia were migrating into the primer water (it was a water soluble product). I stopped, sanded everything down to wood, then applied a specially formulated acacia insulator, then applied the finish with no further problems.

I mentioned that the insulator was specifically for acacia because it is a more difficult wood. There are woods with a high content of tannins, oils, dyes, salts, such as exotic woods, which need special insulators. This does not mean that there are insulators for every species. But there are stronger isolators, formulated specifically to block all substances that tend to migrate.

insulator
padauk-par african
photo source: woodworkingssource.com

Tannin wood should be insulated not only because it changes the colour of the finish. Certain substances in the wood can even influence chemical reactions. That is why, in the case of finishing with polyester products, sensitive to such influences, the tannin essences are insulated beforehand with a polyurethane insulator.

Insulators are also used in the case of chemically bleached wood. Often the substances used can influence the subsequent finish by changing its colour, slowing down or preventing chemical reactions. In the case of chemically bleached wood it is also recommended to use a solvent acrylic finish, very resistant to such substances and yellowing.

insulator
chemically bleached walnut america
photo source: oaktimberflooring.com.au

But the insulator is not just for wood. When finishing MDF, an insulator is often recommended as the first layer. This is very useful if the MDF is more porous and absorbs more primer. Sometimes small pinpricks can be seen in the film which do not appear if the primer is applied to veneered or caked MDF, or glass. They are the result of air escaping from the MDF board. If a first coat of insulator is applied the problem is eliminated.

The insulator is also applied to mechanically processed areas of MDF: edges, millings, CNC patterns. Its use results in a more beautiful film and reduced primer consumption.

In the case of MDF or laminated chipboard, an insulator can be used to increase the adhesion of the finish to the melamine paper used. Various finishing materials can then be used without the fear that they will come loose at the slightest mechanical shock.

insulator
photo source: comarbois.com

Insulators are not products that are used on every finish, but when recommended they are very useful and the recommendation should be heeded. Wood, depending on where it has been grown, environmental conditions, etc, can contain all sorts of more or less familiar substances and you can't always predict how they will react. That is why blocking them in avoids problems with the finish and makes it possible to obtain a good quality film.

About the author

Mihaela Radu

Mihaela Radu is a chemical engineer but has a great passion for wood. She has been working in the field for more than 20 years, wood finishing being what defined her during this period. She gained experience working in a research institute, in her own company, as well as in a multinational. She wants to continuously share her experience with those who have the same passion - and more.

10 comments

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  • Interesting article, as usual. Congratulations!

    I have a question to you, I searched on the net for "Wood Insulators", but I get all kinds of links that are not related to the article and the technique described. Under what name are they commercially available, or are they only available at industrial level?! Can you tell me some names of insulators? Thank you.

    • Indeed, I don't think you'll find it commercially available under this name. The ones I talk about in the article are industrial products and are supplied by manufacturers and distributors of wood varnishes and paints. DIY products are made in such a way that application is simple and in a few coats, often with 2 in 1 or even 3 in 1 products. I think you should look for exotic wood products.
      All the best!

  • And in the case of solid wood, a layer of insulation is applied before the bait? Or is it only recommended if painting opaque?
    Thank you

    • It can also be applied to solid wood if it is tannic. It is especially recommended for exotic wood, but we also have new tannin essences. We have already mentioned salcam and sometimes oak (more on the outside or if special finishes are used that may interact with the tannin in the oak). If you apply it before bathing, the insulator should be very thin, so it doesn't clump. The purpose is to get into the wood and lock the tannin in there.

      • I applied a layer of lazur to some laminated beech stairs
        Unfortunately on the rounded corners I have a blackening effect (I think it absorbs more grease).
        How can I avoid this?
        Thank you,

        • One layer is still too little, especially in the parts where absorption is higher. There the protection has been reduced and mildew and oxidation from the sun has occurred. I recommend applying a thinner first coat, so that it gets into the wood. After the cleaning apply another coat, this time thicker. The two coats should be applied on the same day, otherwise they will not adhere to each other. If you leave the application of the second coat for the second day, you should sand it lightly beforehand with a fine abrasive sponge (or sandpaper 280-320). Good luck!

  • Hello,
    please help us with an advice on the insulation of pine resin, resin that appears throughout the element not just at the knot appearing after finishing white areas. Thanks

    • Hello.
      It's quite complicated with resin. It was probably a big bag of resin (or still is). If it was - and this is the happy case - wash the item with thinner. With a rag dipped in nitrocellulose thinner (or industrial alcohol) go over the whole area a few times. Do this simultaneously with a 120-150 grit sanding. Allow to dry and then apply the finish.
      You can also try applying a polyurethane or water-based sealant that locks the resin inside. If it's a big bag it will also come out through the insulator. The only solution in this case is to remove the resin bag.
      All the best!

  • Hello, can we use this treatment on old furniture after the old paint has been cleaned down to the wood?

    • Hello.
      I don't think that's necessary. The system used for cleaning old furniture I don't think was as aggressive as chemical wood bleaching.
      After removing the old varnish, wipe off with thinner, allow to dry and apply the desired finish.
      All the best!

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