Miscellaneous - panels

Formaldehyde emissions from wood-based panels, always a hot topic

I recently wrote a article about OSB. The topic generated a lot of comments, with readers quickly dividing into two camps, some supporting the use of OSB, others saying it is a dangerous product that should even be banned. As there were some people asking for more details, I decided to reprint a subject I have already touched on on another occasion namely formaldehyde emission. Why formaldehyde emission? Because it can transform,under certain conditions, chipboard, MDF, plywood or OSB into products hazardous to health. But let's start at the beginning.

formaldehyde

Formaldehyde was discovered by A.M.Butlerov in 1857. It is a colourless, flammable gas with a strong pungent odour, soluble in water and alcohol and insoluble in petroleum ether, very unstable in the gaseous state because of its tendency to polymerise. In 2008, the World Health Organization reclassified formaldehyde as a Category 1 substance that is a potential carcinogen. It is a substance considered toxic and can have an irritating and necrotizing action on the skin and mucous membranes, with prolonged exposure leading to irritation of the skin of the face and arms, dermatitis, conjunctivitis. However, this toxicity can also be an advantage, as it is used in medicine as a disinfectant or to preserve anatomical parts, but also in tanning and photography.

formaldehyde
photo source: istockphoto.com

Formaldehyde is used as a raw material for products such as ethylene glycol (antifreeze), soil fertilisers, disinfectants, dyes, cosmetics, etc. It is the basic raw material for ureo- and phenol-formaldehyde resins used as adhesives in the wood and furniture industry.

Formaldehyde is all around us. We find it in our homes, in disinfectants, wallpaper adhesives, paints, hard-wearing textiles, insulating foams, in furniture made from wooden blanks, even in wood. It's in room deodorisers, candles and scented sticks. Cigarette smoke also contains large amounts of formaldehyde, as does bee venom, hence the occurrence of anaphylactic shock in allergic people.

formaldehyde
photo source: ecoboardinternational.com

With regard to wood and wood-derived boards there is chemically bound formaldehyde in the structure adhesives used for gluingbut also formaldehyde in the form of gas, unbound, both in glue and wood. It is this unbound formaldehyde that is dangerous because it tends to escape. The smaller the amount released from a board, the less dangerous that board is. So formaldehyde emissionis the main quality indicator for wood-based products. It represents the amount of formaldehyde released into the surrounding air from a wood-based board through its faces and edges under normal or accelerated conditions.

 

formaldehyde
photo source: woodworkingnetwork.com

As it becomes dangerous above a certain limit, formaldehyde emissions have been standardised. There are European standards, which we operate by, but also standards from other countries or companies (like IKEA, for example). According to the European Standard EN 13986/2004 wood-based panels can be in classes E1 or E2, depending on the amount of formaldehyde emitted as determined by testing. Class E1 represents an amount of 0.1 ppm (parts per million), a level considered safe by the World Health Organisation (WHO) in 2010. To give you an idea, wood has a formaldehyde emission of 0.01 ppm. What is more than o.1 ppm falls into the E2 emission class.

formaldehyde
photo source: bendwork-intl.com

Although the WHO requirements have not changed, there are major customers who are demanding even lower formaldehyde emissions from manufacturers, virtually products considered to be formaldehyde-free. These tiles fall into the E0 emission class. They are produced using formaldehyde-free adhesives, but this increases the price of the tiles. Such a claim often applies to OSB boards that are not emission-protected by finishing (i.e. they are practically not sealed with finishes). Similarly, boards used in the manufacture of children's furniture meet the requirement of being "formaldehyde free". I have seen children's cots made from chipboard that had absolutely no smell when taken out of the packaging.

formaldehyde
photo source: usa.bloombaby.com

The fact that the cumulative emission of free formaldehyde around us may exceed the permitted limits worries many people. That's why devices and kits have been developed to test the air in rooms to avoid the risk of sitting in contaminated air.

formaldehyde
photo source: amazon.com

As you can see, formaldehyde is a product that can become toxic, but it is also a raw material for obtaining very useful materials, and I am not only talking about wood-based panels. That is why we must find a way to make maximum use of the advantages and avoid the disadvantages as far as possible, because it is clear that, for the time being at least, it will not be abandoned.

formaldehyde
photo source: tuv.com

About the author

Mihaela Radu

Mihaela Radu is a chemical engineer but has a great passion for wood. She has been working in the field for more than 20 years, wood finishing being what defined her during this period. She gained experience working in a research institute, in her own company, as well as in a multinational. She wants to continuously share her experience with those who have the same passion - and more.

27 comments

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  • If it's in cigarette smoke why don't you advocate for a smoking ban as osb I don't happen to smell it every day but cigarette smoke is everywhere.

  • Chemist lady,

    When you talk about ppm, know that there are ppm of mass and ppm of volume. A huge difference between these ppm. Then you talk about emissivity, what is that measured in ppm/m2 or ppm/m3? And are these ppm found in air or wood or where? Because if they're in the air you've opened the window and they're gone!

    • Hello,
      I'm sorry you're mad at me, but I can't help it, that's the way I am. European formaldehyde emission regulationsin ppm. My intention was to talk about the fact that there is an emission limit imposed on wood-derived boards, and if it is exceeded, the smell is disturbing and at some point even dangerous. I did not want to talk about the formaldehyde content determinations expressed in mg/100g (perforator method) that the board manufacturers do, nor about the different methods of determining formaldehyde emission. It would have been a far too technical article and I think only you and I would have read it. 🙂
      All the best

  • Good evening dear chemist! I read with great interest your articles ;I also have a question - I have a lacquered wooden table taken from a German site and for several weeks a pungent smell persists on the entire lacquered surface. It has been covered with musama type tablecloth and after removing it I have dried up the smell. It is very irritating despite continuous airing, I gave it Pronto, Fairy, special furniture wipes. I will also mention that I have a couch near the table that had mold in the storage box, but I got rid of it. My question is how to get rid of this smell, as I am out of solutions and don't want to give up this table. Thank you in advance!

    • Hello!
      It does not appear to be formaldehyde. You say the table is made of wood. Even if formaldehyde is also in wood or wood preservatives it is in very small percentages and impossible to detect by smell. Only in wood-derived boards, such as chipboard or MDF, is the smell noticeable. And in these cases only if the boards are of inferior quality.
      The smell you mention could be solvent or mold. In the first case it is possible that the mustard has prevented the natural removal of solvent from the varnish layer. After it is applied and hardens, the varnish continues to remove solvent from the interior for another 2-4 weeks. If this is prevented the solvent stays inside the varnish layer until it has a chance to come out. If you can, take the table outside in a covered area, protected from rain and sun. The smell goes away much faster if the space is ventilated. Traces of solvent will come out of the varnish film more quickly.
      The second possibility is to thread mould. Underneath the mold it is possible to get mold, especially if there is moisture. In this case wipe the surface with a diluted solution of hypochlorite-based laundry bleach (those cheap solutions for bleaching laundry). It is very effective against mould. Leave the table in an airy, ventilated place to dry thoroughly. In this case the smell disappears much faster than with solvent (1-2 days).
      All the best!

      • Dear Madam.
        Is it related to the varnish and solvent used in this wood product, is it understood that it would only be harmful for 2-4 weeks until the solvent is removed? Could it have been a varnish or paint that was not water based?
        Should we avoid painting or varnishing wooden furniture with polyurethane-based products?

        • Hello!
          It is not very harmful, more unpleasant. It's like sitting in the smell of spirits or gasoline for a long time. The concentration is not very high, just enough to be harmful. Most of the solvent has been removed in the drying process in the factory. It's just the traces left behind.
          If you smell solvent, your furniture has definitely been finished with solvent-based varnish. There are also water-based varnishes based on polyurethane. Solvent based ones have been used for a long time and people have got used to them. They are also very hard-wearing and pleasant looking. But water-based products are "coming on strong" and in a few years they will be the majority in factories and workshops. But now, especially in small workshops and factories, solvent-based ones are preferred.
          All the best!

  • Hello,

    Regarding the formaldehyde emissions of double laminate flooring recommended for underfloor heating, can you tell me if there is a category E 0.5? I came across this category on the technical data sheet of Bauwerk double laminate flooring (1 layer of hardwood + 1 layer of HDF).
    Also, another version of double laminate flooring from the same manufacturer (1 layer of hardwood + 1 layer of softwood) is included in the E 1 category of formaldehyde emissions. Honestly, knowing that HDF contains adhesive, my expectation was that formaldehyde emissions would be higher in the case of double laminate flooring with HDF. How is the E 0.5 category interpreted in this situation?

    Thank you for your help!

    • Hello.
      Yes, there is also the Eo,5 formaldehyde emission class. If at E1 an emission of 0.1 ppm (parts per million) is considered acceptable, at E0.5 it must be up to 0.05 ppm. This is a fairly general statement because the limits differ according to the type of product (panel, plywood, etc.) and the method by which the emission is determined. However, the differences are very small.
      The largest amount of formaldehyde comes from adeviz. If an adhesive that does not contain free formaldehyde or formaldehyde traps was used in the production of HDF, then it may be in emission class E0 and the emission comes only from the adhesive that was used to glue the HDF to the wood. This may be the reason for the difference in emissions between the two types of flooring.
      I hope you found it useful.
      All the best!

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      • Hello dear chemist.
        I asked a supplier of mdf, the technical data sheet of the product and I found formaldehyde expressed in mg/100g without specifying any E1 or E2 class.
        How can I identify the class by this expression of mg content?
        Or what is the amount considered safe by the World Organization in terms of this expression mg/100g?

        • Good evening!
          This is another method for determining formaldehyde. The method is called Perforator and is expressed in mg formaldehyde/100 g plate. To be in formaldehyde emission class E1 the content in MDF board must be max.8 mg formaldehyde/100 g board. This is equivalent to 0.1 ppm in air analysis.
          All the best!

  • Unfortunately I used OSB on the ceiling of a small shed and now the smell is quite unbearable. Can this smell be reduced? Would it help to paint it with a certain paint, urea, washable... Anything else? Ms nice!

    • Hello!
      The emission occurs mainly through the edges, where the plate has been cut. Coating the boards with film-forming materials (paints, varnishes) can reduce the emission, but it is most reduced if there is the possibility of covering the "exposed" edges, i.e. those not covered by other boards.
      All the best!

    • Good evening!
      It depends on which formaldehyde emission class it is in. In classes E1 and E0.5 the emissions are small, the smell is less detectable, it is only felt if the board is cut and can last from a few days to a few weeks.
      Formaldehyde comes out through the freshly cut edges. If these sources are covered the smell is not noticeable. This is why OSB is not left exposed in construction.
      Higher grades of E1 have a stronger smell and can last for years.
      All the best!

  • Hello, I am going to rent a flat where a new kitchen furniture and three new interior doors, a new sofa bed and a new paint job were installed a month ago. What would be the danger of formaldehyde emissions from all the renovation, especially since there is a 5 year old child. I don't know in which emission category it falls, at the entrance I smelled a slightly pungent smell, even though the heating was off in the house.

    • Hello!
      In my opinion, the danger can only come from kitchen furniture and only if it was made of cheap laminated chipboard. You can check by opening one of the drawers. If there is a strong pungent smell coming from inside, you are dealing with such chipboard. In this case air the kitchen daily by leaving all drawers and cupboards open. Unfortunately, months may pass and the smell is still persistent. Because of it, without frequent airing, you can get headaches.
      If you don't get that impossible-to-miss smell when you open the drawer, there's no danger. Even if there are emissions, they are at a very low level and do not pose health problems. After a few airings you won't smell the slightly pungent odour you smell now either.
      All the best!

  • Hello! In your experience what type (brand) of laminate pallet do you recommend? From what I've seen they're pretty much all in the E1 class, can you recommend something in the E0 class? Thanks

    • Hello!
      I know that Egger, an Austrian company with a factory in Rădăuți, manufactured a type of chipboard in class E0,5. Holver also had PAL with very low formaldehyde emission on offer.

  • Hello and thank you very much for the useful information!
    I have a question .......
    I work since 2013 in a parquet warehouse, about 500 square meters and about 10 meters high.As far as I know, there are about 750 models of parquet, from the oldest triple laminate, solid, oil, lacquer, etc.
    I often feel very tired at work and my eyes sting, even if I slept well at night.
    I've often wondered if it could be from formaldehyde emissions. The newer Pergo (Belgian manufacturer) mdf packs with emission (they write) e01.
    When I'm out of storage, I feel much fresher and not tired.
    Is there a device or apparatus that can measure formaldehyde levels in such a large warehouse?
    Thank you, all the best!

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